We supply Ultra Clean Filling Machines (non-contact filling) Rinser/Filler/cappers for filling of delicate products such as:
• fresh pasteurised milk
• fruit juices
• cold filled mayonnaise
• tomato ketchup
• salad creams
• pharmaceutical products
What is the process for Ultra Clean Filling?
• Chemical sterilisation of the bottles
• Bottle sterile rinsing using Auxonia and combined with sterile water rinsing of the Auxonia
• Ultra Clean Sterile filling (non-contact valves), either by flow meters or by weight cells.
• UV ray + chemical sterilisation of the caps + washing with sterile water before capping in clean room. The bottle closures or caps can be sterilised with steam in the chute or by an Auxonia spray.
• Over pressure in the filling machine with sterile filtered air is vital to ensure harmful bacteria are filtered out of the air inside the filler. Air is first filtered via an HEPA filter and pumped at a light pressure inside the filter which is enclosed in a full shell where air is filtered. The overpressure ensures that no contaminated air is let in to the filling machine during normal production.
● The machine has the advantages of compact structure, perfect control system, convenient operation and high automation.
● And material contact parts are made of imported high quality 304 stainless steel manufacturing, no dead angle, easy to clean
● The parts which are in contact with the sterile water are made of imported high quality 304 stainless steel.
● Using high precision, high speed filling valve, liquid level accuracy without loss, to ensure good quality of filling
● Technology and protective device with perfect feeding cap .
● Transform bottle without adjusting the height of the device to replace the starwheel bottle can be realized, operation is simple and convenient.
● Nursing bottle filling system with bottle feeding technology, avoid second pollution of bottle.
● With the perfect overload protection device, it can effectively protect the safety of the machine and the operator.
● The bottle washing clamp and bottle lifting mechanism adopt to German igus corrosion free maintenance bearing without lubrication, can avoid the pollution of bottles and bottle material and filling environment.
● Adopt the way of UHT and filling machine connect direct, and in the material inlet of the filling machine with 100 mesh tube type filter, reduce pollution links. Material inlet style is liquid pipe through the static and dynamic sealing and the distributor connected, to avoid the problem hydraulic cylinder that is difficult to clean. The dynamic and static seal ring is the United States Busak+Shamban company's products with good quality.
● The control system has the function of automatic control of water level, defect detection, automatic stop and output counting.
● The bottle washing system uses the high efficiency cleaning spray nozzle which is produced by the spray company, can clean to each place in the bottle.
● The main electrical components, electronic control valves, inverter and other imported parts are used to ensure the good performance of the whole machine.
● Gas system all components are using AIRTCA products.
● Drive using multi axis servo drive mode, and achieve synchronization.
● The whole operation adopts advanced touch screen control, which can realize man-machine conversation.
● In the filling and capping transfer junction design jet device, the bottle mouth and the body is thoroughly cleaned, can effectively avoid the bottle of secondary pollution and bottle residual liquid stains spots.
● The frame adopt to sterile type structure, convenient machine wash, no dead angle, 304 stainless steel material, in contact with the material of the filling valve, the material pipe all the 316L stainless steel.
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