DCGF Series 3in1 unit carbonated drink filling machine is mainly used for filling carbonated beverage such as Coca cola, Pepsi-cola, Sprite drink, The machine is most applied for plastic PET bottle, it can be easily adjusted to fill various shape and volume of bottles, pet bottle soft drink filling machine.
The machine combines washing unit, filling unit, capping unit in one machine, it can fulfill the washing, filling capping automatically, Bottles are fed into the washing machine in order by conveyor, then the bottles are turned over and washed inside by the nozzles. After dripping in line, bottles will be fed to the filling machine automatically to fill liquid with high speed and fixed quantity. After that, the filled bottles will be capped by the automatic capping machine and then be transported to the labeling and packing process,
The machine adopt balanced pressure filling, the filling operation is faster and liquid level is precise and accurate,
The machine use advanced technology and design from Italy and Germany, The appearance is beautiful and design of machine is scientific, its operation and maintenance is convenient, with high automation.
1. Air conveyor system is adopted in bottle entry section and belt conveyor system is adopted in bottle exit section, the two conveyor system speed can be adjusted to work in synchronization with transducer of the main machine to make the operations of moving bottle steadily and reliably,
2. It adopt hanging type conveying-bottle structure, The bottle neck is cramped and bottles are suspended during the operation process, this avoid many malfunctions caused by thinner bottle body and different height of bottles, the design also reduce the required number of changeable parts for changing between various bottle, make bottle change more convenient and with high efficiency,
3. Japanese and Italy technology is employed by balanced pressure filling, with liquid tank and bottle inside pressure balanced during filling, the filling is faster and liquid level is accurately controlled, and avoid leakage and dropping,
4. Spring cramps are used in the bottle washing process, the empty bottle can be turned over 180degree along the conveying rail, there are two times of internal and external washing to guarantee high efficiency for washing
5. The magnetic torque is used for screw capping, the force of cap grabing, and screw capping can be adjusted steplessly, the force of the screw capping can also be fixed to avoid cap damaged and make sure reliable capping
6. The horizontal rotary pneumatic cap sorting device is used to avoid the damage to the surface of the caps, and when there is a shortage of caps in the cap storage tank, alarm signal will be generated and the caps will be fed automatically
7. The whole machine is controlled by PLC program with touch screen as the human-machine interface, The liquid level in the storage tank is automatically controlled, the filling and capping will automatically stop when there is no bottle, when the bottles are cramped wrongly or when caps not available, the machine will stop automatically,
8. Use Mitsubishi frequency changing technology to adjust the operation speed steplessly, the production capacity will be displayed digitally and easy for adjusting,
9. All parts that have direct contact with water are made in SUS304 stainless steel to reach the requirements of Food sanitation
10. Main components of the machine is adopting imported brands, PLC and touch screen from Mitsubishi, electronics from Schneider and Omron, pneumatic parts from Airtac or Festo, Main motor from Siemens, and Transducer from Mitsubishi, to guarantee heavy duty machine
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